QM BenchQuality engineering tools

Root cause

the cause that, once removed, prevents recurrence

The root cause is the fundamental reason a problem occurred and was not detected. Removing it prevents the problem from coming back. A useful analysis finds both the technical cause (why it occurred) and the system cause (why it escaped).

Methods include 5 Why, the Ishikawa diagram and comparing good and bad parts.

Common mistake

Stopping at a person (“operator error”). Ask why the process allowed the error.

Calculate it

5 Why Analysis: Two 5 Why chains (occurrence and escape), root cause, actions, to 8D.

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