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Supplier selection and approval process: step by step

A practical supplier selection and approval process for manufacturing: requirements, long list, assessment, quotation review, risk decision, approved supplier list and part approval.

Why a defined process

Most chronic supplier problems are decided at sourcing. A supplier chosen only on price, without a capability check, often costs more in sorting, complaints and escalation than the saving. A short, defined process involving purchasing, quality and engineering prevents this.

The steps

  • 1. Requirements: technology, volumes, special characteristics, certification required, customer-directed sources.
  • 2. Long list: existing suppliers first, then new candidates from market research.
  • 3. Pre-qualification: certificate, financial stability, capacity, location, a short self-assessment.
  • 4. Capability assessment: questionnaire scored by quality, on-site audit for high-risk parts.
  • 5. Quotation and feasibility review: price together with the supplier’s feasibility commitment and open technical points.
  • 6. Sourcing decision: cross-functional, documented, with the risk class and any conditions.
  • 7. Contract: supplier quality agreement, logistics agreement, customer-specific requirements passed down.
  • 8. Approved supplier list: entry with scope (part families, processes) and status.
  • 9. Part approval: APQP and PPAP or PPF before series delivery.

Risk-based depth

Part riskMinimum before nomination
Low (catalogue, non-functional)Certificate, self-assessment
Medium (functional, no special characteristics)Self-assessment, capability data, quotation review
High (safety, special characteristics, new technology)On-site potential analysis or process audit, capability study plan, feasibility sign-off

Conditional approval

If a supplier is needed but has gaps, approve it with conditions: an action plan with dates, a follow-up audit and increased incoming inspection until the actions are closed. Record the conditions; otherwise they are forgotten after the first deliveries.

Written by Ľubomír Blažek, automotive quality manager. Standards are summarised in our own words; use the official publications for formal work.