Layered Process Audit (LPA) Checkliste online mit PDF

Operator wears the required protective equipment for this station.

Workplace is clean and organised, only the parts and tools for the current job are at the station.

Emergency stops, guards and light curtains are in place and work.

Current work instruction is available at the station and matches the part being produced.

Operator follows the work instruction (observe one cycle).

Operator is trained and released for this station (training matrix).

First-off / start-up check was done and recorded for this shift.

In-process checks are done at the frequency in the control plan and recorded.

Gauges in use are calibrated, identified and within the calibration date.

Control chart or check sheet is up to date and out-of-control points have a reaction recorded.

Process parameters (temperature, pressure, speed, torque) are within the specified window.

Error-proofing devices were verified at start of shift and work.

Material is identified and traceable, no unlabelled containers.

Nonconforming parts are segregated in a marked red box or area.

Findings from the previous audit at this station are closed or have an action in progress.

Operator knows the reaction plan when a part is out of tolerance (ask).